Jun 25 2009

Rotary Latch Install

Today’s work was high lighted by a visit from Jack and the pickup of the oil sump.  I ended up not putting much time in the plane because of the visit with Jack and us picking up the sump and having lunch.   Still, it was a good day.

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Jack is working on a new rotary lock for the canopy.  It is very nice and is going to be very easy to install and adjust (in the X and Y directions).  We have been talking a lot about the product working out the bugs.   Jack has made a number of different design trying to work out the bugs and improving the installation methodology. 

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A closer look at the product.  Pat’s plane will be the first installation in an EZ.

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This is Jimmy Williams who owns the machine shop.  He did the welding and fabrication of some of the parts on the sump.  Don’t ask what it cost…. I need a new profession at a machine shop.  I would make more money.

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I took the pan home and F**K the lever arm for the mixture hits the engine mount.  I was afraid of that!

 

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If I hadn’t drilled the holes in to lighten the mount, I would have been good.  I ended up welding a plate to the mount to strengthen it before cutting it out to clear the mount.  .

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A little more trimming and Walla it fits and is very strong.  I then installed the pan to check on lever arm movement.

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Everything worked out as planed.  The push/pull cable move slightly less than 3 3/8″ to archive full movement of the throttle arms.  PERFECT!   I put the cowls on and the cable will clear the cowl bottom.  The fuel regulator clears the cowl by 1/4″. 

 Now I have to solve the problem of where to put the purge valve and distribution spider.  By next week I should be able to send everything back to Air Flow Performance for mods and then do a final install of the fuel injection system.   The fuel injection system is DEFINITELY the most challenging part of this project. 

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The firewall is close… I can use a 6″ dia by 2 in filter on the unit.  I will then be 1/2 in from the firewall. 

 

 

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